Project entered in the LSAA 2016 Design Awards (Medium Structures, #4047)
Entrant: Fabric Structure Systems (Designer / Fabricator / Installer)
Location: Christchurch, New Zealand. Completed: October 2014 Client: Cantebury Cricket Association
Team: Athfield Architects, Wade Design Engineers Ltd, Southbase, Fabric Structure Systems
Application: The establishment of an international venue at Hagley Oval for the 2015 cricket world cup and beyond. This required the construction of a new world class cricket pavilion, out of which an architectural fabric was chosen.
This project was entered in the LSAA 2011 Design Awards (Cat 2, 2575)
PROJECT DESCRIPTION
In total three structures with a combined coverage of 1930m2. The project consisted of two identical shade cloth structures comprising of eight Monotech HDPE 370 shade sails, 806m2 in plan area. The third structure of similar design comprised of six main sails of Fibertop PTFE and two hypar decorative sails in Monotech HDPE 370, 318m2 in plan area. The requirement for the project was an Iconic Design providing Solar Shading to shelter play equipment and BBQ facilities.
OTHER IMAGES
APPLICATION OF PROJECT:
3 Pod like classrooms at Green School NZ
PROJECT DESCRIPTION:
To provide an outer skin from a material that can be recycled if/when replaced and also blends into environment. Wastage of non-recyclable materials to be kept to a minimum.
Also to provide the support frame to take the PVC membrane.
DESIGN / FABRICATION / INSTALLATION BRIEF
It was requested by the architect that we would supply a membrane solution for three-pod like classrooms for Green School New Zealand, to function as an aesthetic cladding and to create a ventilated thermal barrier to reduce a “heat soak effect” into the building. This was to complement the “green” label for the structure, reducing running costs and adding an organic look.
STRUCTURAL SYSTEMS
The overall complexity of the project was caused by the intriguing shape and challenging geometry, also the construction materials which were proposed.
The glulam timber beams implicated large tolerances on site, which required the steel components to be customized to match each of the three structures.
3d- digitizing of the design assisted by the construction of the tension-membranes. The high stretch of the fabric paired with the shape of the structures added the additional complexity of staged tensioning over multiple weeks.
MATERIALS
Mehler – Valmex Lodge de lux FR – 580gsm PVC
FABRICATION
The fabrication had complex geometry as the fabric had a high weft compensation which meant minimum tolerance to allow for the correct fit. The geometry for the fabric started with digital site measure using a Proliner first, followed by computer controlled cutting many checks and keder length dimensions to ensure accurate final panel size.
A similar process was used for the steel fabrication given the challenging geometry.
COLLABORATION, CONSTRUCTION AND MAINTENANCE
Being a bespoke membrane structure Cleland Construction Limited had to overcome the different approach from standard construction methodology and Fabric Structures & Cleland Construction work well to get the desired effect. This was mainly around a realization that fabrication off a 3D model was not going to create a successful outcome, therefore a proliner measure once the steel had been installed, then fabrication (with multiple QA check s) was agreed.
COSTS
Design – 12% Fabric – 6% Fabrication – 6% Steel – 50% Extrusion etc – 4% Installation – 22%
PROJECT CREDITS
Project Name Green School New Zealand
Location 406 Koru Road, Koru
City New Plymouth
Country New Zealand, 4374
Completion Date Oct-20
Category 2 Medium structures – 250m2 – 1000m2
Entrant Name Fabric Structures Limited
Address: 141 Dent Street,
Suburb: Central Business, Whangarei
Country: New Zealand, 0110
Telephone Land line: +64 9 4388343
Mobile: +64 275276452
Email Address:
Website address: www.fabricstructure.co.nz
Entrant Type / Role Designer / Fabricator / Installer
Project Client: Green School
Project Architect: Glen Brebner, Milca Severo, Boon
Structural Engineer: Fabspan/XiangDu
Specialist Consultant & Role: Kayne Jacobson, Project Manager
Building Contractor: Cleland Construction Limited
Fabricator(s): Fabric Structures Ltd – for membrane fabric
Others: Meco Engineering Co for Steel (under FSL contract)
This project was entered in the LSAA 2011 Design Awards (Cat 2, 2321)
APPLICATION: Public space & market canopy
As part of a major revitalisation and landscaping project for the Whangarei City Town Basin, the local council approached FSS to design a permanent canopy structure for the recently closed John Street bridge.
The John Street Bridge was one of two original road bridges connecting the Northern and Southern shores of the upper Whangarei harbour and forms part of the City Town Basin.
LSAA 2013 Design Awards - High Commendation (Category 2 Medium Structures #2926)
Entrant: Oasis Tension Structures
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Location: East Boundary Rd, East Bentleigh
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Client: Glen Eira City Council; Completion Date: December 2011
Judges Comments:
"Advances the technology in insulated membranes"
"Rather idiosyncratic form which answers a functional challenge, has a bit of fun, and provides some identity to a facility not short of disparate elements"
M6 Community Recreational Facility Description
As part of Transport NSWs upgrade to the M6 freeway Stage 1 development, new recreational facilities were developed to provide shade to the community in various areas including McCarthy and Brighton Reserve. As part of the McCarthy Reserve upgrade, Fabritecture was contracted for the design and construction of eight (8) structures to provide shade cover for recreational facilities over a playground. The structures feature both Gale Pacific 95 Mesh and architecturally perforated aluminium.
DESIGN / FABRICATION / INSTALLATION BRIEF
Transport for NSW is delivering new recreational facilities for the Bayside Community before construction begins on Stage 1 of the M6 motorway in Rockdale, NSW. Fabritecture was contracted for 8 structures for installation at McCarthy Reserve. The structures are a combination of mesh shade structures clad with Gale Pacific Commercial 95 Heavy shade cloth, and aluminum architectural metal structures with custom artwork perforations in the panels.
STRUCTURAL SYSTEMS
The aluminium structures feature a steel frame with a grid system for the aluminium. The perforated panels are underslung, so the custom perforated artwork can be seen clearly from underneath the structures in the playground.
The shade structures are also steel framed and are tensioned using a Fabritecture extrusion system.
MATERIALS
The chosen material for the shade structures was Gale Pacific Commercial 95 340 Mesh, in 4 colours: Aquatic Blue, Desert Sand, Yellow and Orange. The fabric was chosen based on the colour specifications from the client.
The aluminium panels for the architectural metal structures was 6mm thick with a Colourbond Monument equivalent RAL 7021 with custom artwork perforations.
FABRICATION
The aluminium artwork features custom perforations in the patterning of native flora such as bottlebrush, and flora such as birds and frogs. There are 6 mesh structures in total at McCarthy Reserve, with 4 having an 8m diameter, and 2 with an 11m diameter. The 2 aluminium structures are 11m and 17m in diameter.
COLLABORATION, CONSTRUCTION AND MAINTENANCE
The installation of the structures occurred over existing playground equipment. This required specific planning. Construction involved the installation of all columns first and preassembling of roof discs on the ground. These were then crane lifted into their final install position. There was no overhead install.
Gale Pacific Commercial 95 340 Mesh is used widely for projects that require maximum sun protection and strength. The durable mesh fabric has low maintenance requirements and a long life performance.
COSTS
The M6 Community Recreational Facility project was valued at approximately AUD$730k.
PROJECT CREDITS
Project Name: M6 Community Recreational Facility
Location: West Botany Street
City: Rockdale, NSW, 2216
GPS Location: -33.955663, 151.146580
Completion Date: 12-Oct-21
Category (1-8): 2 – Medium structures
Entrant Name: Fabritecture
Address: Unit 14/15 John Duncan Court, Varsity Lakes, QLD 4227
Telephone: +61 7 5587 7000
Mobile: +61 408 402 716
Email Address:
Website Address: www.fabritecture.com
Entrant Type / Role: Designer / Fabricator / Installer
Project Client: Transport NSW
Project Architect: Design Inc.
Structural Engineer: Greenup Design Engineers; Cardno
Building Contractor: Ertech Pty Ltd
Fabricator(S): Confidential
This project was entered in the LSAA 2009 Design Awards (Cat 2, 2397)
Entrant: Oasis Tension Structures (Australia) Pty Ltd
Location: Hugh King Boulevard - Mildura VIC
Application: This large PVC structure was created to provide a spectacular shelter from which entertainment of all descriptions can operate under cover in the picturesque environment of the banks of the Murray River in Mildura.
Entrant: Structurflex Ltd
Client: Dubai Municipality Structural Engineer: Wade Consulting Group
Builder: Mazroui General Contracting Fabricator(s): Structurflex Ltd
This project was entered in the LSAA 2007 Design Awards (Medium Structures, #2022)
Application: Provide a simple ascetically pleasing structure over the courtyard of a kindergarten. The small awnings around the perimeter to provide shade in the classrooms.
APPLICATION OF PROJECT:
ETFE 600 sqm Skylight over an indoor swimming pool
PROJECT DESCRIPTION:
The Shore Physical Education Centre (SPEC) was built to deliver a suite of new flexible learning spaces including a multi-purpose sports complex and an indoor swimming pool. The 16 pillow, 3-layer ETFE skylights were a key part of the indoor swimming pool roof, designed to fill the indoor aquatic centre with natural lighting, while also providing a modern, highly aesthetic architectural feature to the roof.
DESIGN / FABRICATION / INSTALLATION BRIEF
The ETFE skylights located over the indoor swimming pool in the new Shore Physical Education Centre (SPEC) were required to interface with the surrounding Kingspan insulated roof system. We worked closely with the project Architect, Structural Engineer and Builder to develop design details that allowed the two elements to seamlessly connect.
Hiding of ductwork and the air supply plenum was important to the overall finish and as part of our value engineering approach to design, we proposed unique design touches, such as painting the air supply lines to match the internal fascia and keeping the ductwork hidden adjacent to structural elements in order to keep the premium-quality project finish required by the project brief.
This project was entered in the LSAA 2011 Design Awards (Cat 2, 2131)
APPLICATION OF PROJECT:
Hospitality and Recreation: The tensile fabric structures provide shade canopies for the patrons of the alfresco dining areas as well as creating an aesthetic focal point to the front of the apartment building at Soul, Surfers Paradise.
APPLICATION OF PROJECT:
3 Pod like classrooms at Green School NZ
PROJECT DESCRIPTION:
To provide an outer skin from a material that can be recycled if/when replaced and also blends into environment. Wastage of non-recyclable materials to be kept to a minimum.
Also to provide the support frame to take the PVC membrane.
DESIGN / FABRICATION / INSTALLATION BRIEF
It was requested by the architect that we would supply a membrane solution for three-pod like classrooms for Green School New Zealand, to function as an aesthetic cladding and to create a ventilated thermal barrier to reduce a “heat soak effect” into the building. This was to complement the “green” label for the structure, reducing running costs and adding an organic look.
Entrant: Atkins Fabrication (Aust) Pty Ltd - Fabricator
Location: Abilene - Texas USA
Client: USA Shade & Fabric Structures Inc.
Fabricator: Atkins Fabrication (Australia) Pty Ltd
This project was entered in the LSAA 2009 Design Awards - Medium Structures (#2129)
No further details have been entered at this stage.
Jakarta ETFE Canopy
Entrant: Fabritecture (Designer and Installer)
Location: Jakarta, Indonesia. Completed: June 2015 Client: Leightons Asia
Team: Denton Corker Marshall, Maffeis Engineering, Fabritecture, Seele Covertex
Application: ‘Floating’ canopy suspended over a courtyard using a 2-layer ETFE cushion system, supported exclusively by stainless steel tie rods
This project was entered in the LSAA 2016 Design Awards (Medium Fabric Structures, 8128)
This project was entered in the LSAA 2011 Design Awards (Cat 2, 2600)
Entrant: Tensys Engineers
Aside from the images below, no further details have been entered at this stage.
This is a replacement structure for the one built in 1989 that was damaged in a storm
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