APPLICATION OF PROJECT:      

ETFE 600 sqm Skylight over an indoor swimming pool

PROJECT DESCRIPTION:

The Shore Physical Education Centre (SPEC) was built to deliver a suite of new flexible learning spaces including a multi-purpose sports complex and an indoor swimming pool. The 16 pillow, 3-layer ETFE skylights were a key part of the indoor swimming pool roof, designed to fill the indoor aquatic centre with natural lighting, while also providing a modern, highly aesthetic architectural feature to the roof.

DESIGN / FABRICATION / INSTALLATION BRIEF

The ETFE skylights located over the indoor swimming pool in the new Shore Physical Education Centre (SPEC) were required to interface with the surrounding Kingspan insulated roof system. We worked closely with the project Architect, Structural Engineer and Builder to develop design details that allowed the two elements to seamlessly connect.

Hiding of ductwork and the air supply plenum was important to the overall finish and as part of our value engineering approach to design, we proposed unique design touches, such as painting the air supply lines to match the internal fascia and keeping the ductwork hidden adjacent to structural elements in order to keep the premium-quality project finish required by the project brief.

APPLICATION OF PROJECT:

The project was to design and install a unique waterproof shade structure to a Year 11/12 study area at an elite private Grammar School in Sydney.

The area under cover is 760sqm. The space to be shaded was clearly defined and located between the austere 19^th century red brick buildings on a second floor flat tiled roof

PROJECT DESCRIPTION:

Beyond a school’s playing fields, exposed concrete surfaces often represented the extent of outdoor space in many schools built a century ago. Knox Grammar was no different.Today the definition of outdoor space is much more exciting and open to design possibilities. For schools with resources, outdoor spaces can be unique, comfortable, multifunctional and aesthetic.

This project was entered in the LSAA 2011 Design Awards (Cat 2, 2131)

APPLICATION OF PROJECT:

Hospitality and Recreation: The tensile fabric structures provide shade canopies for the patrons of the alfresco dining areas as well as creating an aesthetic focal point to the front of the apartment building at Soul, Surfers Paradise.

APPLICATION OF PROJECT:      

3 Pod like classrooms at Green School NZ

PROJECT DESCRIPTION:

To provide an outer skin from a material that can be recycled if/when replaced and also blends into environment.  Wastage of non-recyclable materials to be kept to a minimum.

Also to provide the support frame to take the PVC membrane.

DESIGN / FABRICATION / INSTALLATION BRIEF

It was requested by the architect that we would supply a membrane solution for three-pod like classrooms for Green School New Zealand, to function as an aesthetic cladding and to create a ventilated thermal barrier to reduce a “heat soak effect” into the building.  This was to complement the “green” label for the structure, reducing running costs and adding an organic look.

STRUCTURAL SYSTEMS

The overall complexity of the project was caused by the intriguing shape and challenging geometry, also the construction materials which were proposed.  

The glulam timber beams implicated large tolerances on site, which required the steel components to be customized to match each of the three structures.

3d- digitizing of the design assisted by the construction of the tension-membranes.  The high stretch of the fabric paired with the shape of the structures added the additional complexity of staged tensioning over multiple weeks.

MATERIALS

Mehler – Valmex Lodge de lux FR – 580gsm PVC

FABRICATION

The fabrication had complex geometry as the fabric had a high weft compensation which meant minimum tolerance to allow for the correct fit. The geometry for the fabric started with digital site measure using a Proliner first, followed by computer controlled cutting many checks and keder length dimensions to ensure accurate final panel size.

A similar process was used for the steel fabrication given the challenging geometry.

COLLABORATION, CONSTRUCTION AND MAINTENANCE

Being a bespoke membrane structure Cleland Construction Limited had to overcome the different approach from standard construction methodology and Fabric Structures & Cleland Construction work well to get the desired effect. This was mainly around a realization that fabrication off a 3D model was not going to create a successful outcome, therefore a proliner measure once the steel had been installed, then fabrication (with multiple QA check s) was agreed.

COSTS

Design – 12%   Fabric – 6%   Fabrication – 6%     Steel – 50%     Extrusion etc – 4%  Installation – 22%

PROJECT CREDITS

Project Name  Green School New Zealand
Location       406 Koru Road, Koru
City    New Plymouth
Country        New Zealand, 4374
Completion Date     Oct-20
Category 2    Medium structures – 250m2 – 1000m2
Entrant Name         Fabric Structures Limited
Address:       141 Dent Street,
Suburb:        Central Business, Whangarei
Country:       New Zealand, 0110
Telephone Land line:         +64 9 4388343
Mobile:         +64 275276452
Email Address:        This email address is being protected from spambots. You need JavaScript enabled to view it.
Website address:     www.fabricstructure.co.nz
Entrant Type / Role Designer / Fabricator / Installer
Project Client:         Green School
Project Architect:    Glen Brebner, Milca Severo, Boon
Structural Engineer: Fabspan/XiangDu
Specialist Consultant & Role:       Kayne Jacobson, Project Manager
Building Contractor: Cleland Construction Limited
Fabricator(s): Fabric Structures Ltd – for membrane fabric
Others:         Meco Engineering Co for Steel (under FSL contract)

Location: Brisbane
Client: AGS Construction
Completion Date: February 2012

This project was entered in the LSAA 2013 Design Awards (Cat 2, 2301)

PROJECT DESCRIPTION:

Halo was designed to take full advantage of Brisbane's wonderful weather offering a sophisticated, open-air lounge environment. In the trendy suburb of Paddington on the West Side of Brisbane is the Caxton Street Precinct famous for its entertainment venues and bustling nightlife.

2024 LSAA Design Award Entry #2863 Tumbalong Green Amphitheatre

PROJECT DESCRIPTION:

Creating a showpiece architectural structure in Darling Harbour, the Tumbalong Green Amphitheatre is a remarkable marriage of beautiful elements and engineering expertise. Exemplifying the stunning possibilities of lightweight structure design, the soundshell curves up and over the stage, appearing to almost float over the performance space and encourages sound to wash over the audience like a breaking wave.

An example of architectural design meets functionality, the combination of Cross Laminated Timber (CLT) structural elements supporting a 1000 square metre PVC membrane have created a lightweight, and visually appealing public amphitheatre roof.

This project was entered in the LSAA 2009 Design Awards (Cat 2, 2397)

Entrant: Oasis Tension Structures (Australia) Pty Ltd
Location: Hugh King Boulevard - Mildura VIC

Application: This large PVC structure was created to provide a spectacular shelter from which entertainment of all descriptions can operate under cover in the picturesque environment of the banks of the Murray River in Mildura.

DESIGN FABRICATION INSTALLATION BRIEF

The Kina building at Green School New Zealand was conceived as a groundbreaking educational facility, designed to embody sustainable and innovative principles. The client’s vision was for a building that would integrate biophilic design with neuroarchitecture, enhancing both cognitive function and emotional well-being. The challenge was to create a structure that not only supported Green School’s commitment to holistic education and environmental stewardship but also reflected a deep connection to nature.

In addressing the design brief, Fabric Structures focused on several key aspects. The project demanded the use of cutting-edge fabric materials that would contribute to both the aesthetic and functional goals of the building.

PROJECT DESCRIPTION

Close to completing the tensile membrane roof at Metricon Stadium, our client engaged MakMax to cover a smaller outdoor area. This project was a simple solution to shade and weather protection with a twist. Considerations for maximum ground space and design constraints made this project far more interesting.

Our brief for this project outlined a need for a large covered area for common use. Specifics included limited space for footings and design considerations to match the structure’s surroundings. The structure also needed to compliment the design of the stadium roof, MakMax engineers and architects Populous came up with a simple looking yet highly complex shape.

This project was entered in the LSAA 2011 Design Awards (Cat 6, 6005)

APPLICATION OF PROJECT

Outdoor concert theatre at Jacobs Park

The Rady Shell Concert Venue Description

The Rady Shell in San Diego Symphony’s new bay side venue is the first permanent year-round bay side concert venue in the nation operated by the Symphony Orchestra. The Rady Shell can accommodate audiences of 3,500 – 8,000 per concert and up to 10,000 for special events.

Fabritecture was engaged for the technical design and fabrication of the Rady Shell performance structure and surrounding pavilion structures. The Shell itself comprises a rolled steel frame and PTFE cladding. The entire structure is approximately 236,000lbs (107,000kgs or 107 tonnes).

The stage accommodates an orchestra size of up to 150 musicians and choir with a front of stage width of 32m and depth of 20m. The roof cantilevers 15m from the front of the stage and can carry a payload of up to 50T. The stage incorporates state of the art constellation sound system designed and engineered by Meyer Sound. This system provides an exemplary sound environment on stage for the musicians, whilst also providing the technical flexibility required for a variety of other performances

The overall project includes development of a range of public facilities, including restrooms, fitness facilities & rest areas. Food pavilions and a small stage are also part of the master design plan.

Entered in the LSAA 2007 Design Awards (Cat 2, #2007, Medium Fabric Structures)

Entrant: PT Binatama Akrindo
Client: PT Summarecon Agung Tbk.
Unit La Piazza
Architect: PT Binatama Akrindo Sarjono Sam
Structural Engineer: PT Binatama Akrindo Tensys
Builder: PT Binatama Akrindo
Fabricator(s): Atkins Fabrications Pty Ltd, 
PT Binatama Akrindo - Tridome space frame system + steelwork

Application: Lightweight Roof Canopy Over Café and Exhibition Stage

Entrant: Atkins Fabrication (Aust) Pty Ltd - Fabricator
Location: Abilene - Texas USA
Client: USA Shade & Fabric Structures Inc.
Fabricator: Atkins Fabrication (Australia) Pty Ltd

This project was entered in the LSAA 2009 Design Awards - Medium Structures (#2129)

No further details have been entered at this stage.

APPLICATION OF PROJECT:      

3 Pod like classrooms at Green School NZ

PROJECT DESCRIPTION:

To provide an outer skin from a material that can be recycled if/when replaced and also blends into environment.  Wastage of non-recyclable materials to be kept to a minimum.

Also to provide the support frame to take the PVC membrane.

DESIGN / FABRICATION / INSTALLATION BRIEF

It was requested by the architect that we would supply a membrane solution for three-pod like classrooms for Green School New Zealand, to function as an aesthetic cladding and to create a ventilated thermal barrier to reduce a “heat soak effect” into the building.  This was to complement the “green” label for the structure, reducing running costs and adding an organic look.

Project entered into the LSAA 2016 Design Awards (Medium Fabric Structures Entry 2698)

Entrant: Structureflex (Designer / Engineer)

Location: Echuca, Victoria. Completed: January 2015
Client: St Joseph's Catholic College
Team: Y2 Architects, Steve Huppert, John Killmister (Cert. Eng), Shade Living Pty Ltd, Fabric Solutions (membrane), Thornton Engineering (steel)

Application

As part of a new gymnasium and music centre it was proposed to extend a covered outdoor area over the new netball court that adjoins the building with a 38m x 22m PVC barrel arch roof structure attached to new steel framed gymnasium. 

Entrant: Structurflex Ltd

Client: Emirates Engineering Services    Architect: ARENCO
Structural Engineer: Wade Consulting Group
Fabricator(s): Structurflex Ltd

This project was entered in the LSAA 2007 Design Awards (Medium Structures #3022)

Application and Function

Provide an ascetically pleasing entrance structure that is visible from a great distance.
The instruction was to supply an open and light atrium at the entrance to the mall.