Project Title: Singapore Bird Paradise

Media Release Statement

In an interview conducted shortly before his passing, Frei Otto, one of the heroes of tensile architecture and engineering, spoke of the Munich Zoo Aviary as his “best art building, architectural building”, a space where the same landscape transcended the thin-wire boundaries: where, in a structure that disappears against a blue sky, less truly is more.

Perhaps that’s why Tensys found it a joy to work over the past few years on the Singapore Mandai Bird Paradise, recently announced to open on May 8, 2023.

Lightness Against Brutality – that was Frei’s motto: man at peace with nature, with our buildings left to float like a whisper on the breeze. And it is my hope that Singapore’s aviary, over forty years after Munich’s, shall likewise melt into its surroundings – reminding all who pass through of the beauty of calm. Of those rare moments, before such sonorous birds, when for all the sound and fury of human life…we say nothing at all.
Contact Details

Peter Lim / This email address is being protected from spambots. You need JavaScript enabled to view it. / +61 4111 29632

This project received a High Commendation at the LSAA 2024 Design Awards

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Project Title     Trinity Point Tension Membrane Structure

Hero Image Image 00175

Media Release Statement

This structure is good example of meticulous collaboration and process detail.

All steps were covered in the completion of this unique and detailed structure with complex scope.

The result of all this work was a spectacular vibrant structure, that created beautiful natural light during the day, and a flamboyant illuminated ambience at night time.
Contact Details

Name : Tom Gastin
Company : Pattons
Phone number: 0414952007
Email: This email address is being protected from spambots. You need JavaScript enabled to view it.

This project received a High Commendation at the LSAA 2024 Design Awards

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2024 LSAA Design Awards Entry #4866 Link at Langley - Media Release
Project Title: Link@Langley ETFE Atrium

Hero Image:  4866_Link@Langley_03_aerial.jpg

Caption: The Link@Langley ETFE Atrium - photograph by Skyskills Industries Pty. Ltd.”

Media Release Statement
Link@Langley ETFE Atrium: A modern Approach to a Glazed Canopy.

Nestled along the picturesque Perth riverside, this custom-designed, 1665m² single-layer ETFE canopy crowns the central atrium of a revitalised shopping, dining, and entertainment district, transforming the former Fortescue Metals HQ into a contemporary urban hub.

The architectural vision for the Link@Langley ETFE Atrium was clear in both intent and design. The goal was to create a visually striking, yet functional glazed feature skylight element that enhances the appeal of the riverside redevelopment. The aesthetic aim was to have a visually clear atrium roof, creating a sense of open sky while protecting patrons and visitors from the elements. This massive structure, 65 metres long and 40 metres wide, sits between seven and eight storeys above the atrium floor, creating an expansive and inviting space below.

ETFE (Ethylene Tetrafluoroethylene) was chosen for its durability, high transparency, and lightweight properties, making it ideal for this large atrium application. The single-layer ETFE used in this project is printed with a 16mm silver-dot frit pattern on the underside to provide a level of thermal comfort while ensuring visibility to the sky above.

ETFE is not only a lightweight and durable material but also an environmentally friendly choice. This incredibly lightweight material requires far less supporting steelwork than a more traditional glazed roof. This translates into an overall embodied carbon saving for the building, due to greatly reduced usage of construction materials. The high transparency of ETFE allows for natural light penetration, reducing the need for artificial lighting and thereby lowering the energy consumption of the atrium. In addition to light weight and light transmission benefits, the production of ETFE film has a low environmental impact, and the material is fully recyclable, aligning with modern sustainability standards.

The Link@Langley ETFE Atrium enhances the visitor experience by creating an inviting and comfortable environment. The transparent canopy allows for an abundance of natural light, making the space feel open and airy while providing protection from the elements. Visitors can enjoy the beauty of the riverside setting in a controlled climate, adding to the appeal of this vibrant urban hub.

Contact Details

Alastair Morris – Marketing Manager
MakMax Australia This email address is being protected from spambots. You need JavaScript enabled to view it.
07 3900 5600

This project received a Citation of Merit at the LSAA 2024 Design Awards

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Project Title: Sydney Football Stadium Roof

Caption: the Sydney Football Stadium roof, completed in late 2022 is set to become an iconic example of lightweight structural design.

Media Release Statement

Sydney Football Stadium Roof: An iconic example of lightweight structural design.

The Sydney Football Stadium Roof project stands as a monumental achievement in architectural innovation and lightweight structural engineering, redefining stadium design in Australia. This remarkable project, executed in collaboration with the NSW government, along with some of Australia’s leading project architects, engineers, construction firms, exemplifies the extraordinary potential of tensile membrane structures.

The design of the stadium creates a cohesive architectural language that integrates the Stadium Domain, Seating Bowl, Façade, and Roof. The project’s brief required the roof to provide natural light transmission, thermal resistance, superior acoustic performance, and robust weather protection. These specifications led to the specification of a lightweight tensile membrane roof, with PTFE chosen as the primary cladding material.

The roof features massive PTFE panels tensioned over a lightweight diagrid steel frame. The PTFE material, Skytop FGT800, was selected for its exceptional durability, strength, and ability to transmit natural light, ensuring a lifespan of over 50 years with minimal maintenance. Additionally, the leading edge of the roof is clad in 4000 sqm of transparent ETFE, allowing sunlight to promote natural turf growth while offering weather protection to spectators.

The combination of the translucent PTFE membrane and clear ETFE film not only met all functional requirements but also created a visually stunning feature for the stadium. The roof's design maximises the strength of the tensile fabric, integrating it as a core structural component rather than just a cladding material.

The successful completion of the Sydney Football Stadium Roof project is a testament to the innovation and excellence in lightweight structural engineering. This iconic roof enhances the aesthetic and functional qualities of the stadium, setting a new benchmark for future stadium projects worldwide. We are incredibly proud to have played a key role in this landmark project, contributing to the advancement of architectural design and engineering.

Contact Details

Alastair Morris – Marketing Manager
MakMax Australia This email address is being protected from spambots. You need JavaScript enabled to view it.
07 3900 5600

This project received an Award of Excellence at the LSAA 2024 Design Awards

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Project Title: Whitten Oval

Caption: The impressive new indoor training facility at Whitten Oval with its unique lightweight tensile membrane roof. Photo by Grant Kennedy. 

Revolutionary Whitten Oval Indoor Training Facility Roof Sets New Standards in Lightweight Structural Design

The Western Bulldogs AFL Football Club's historic Whitten Oval precinct has been transformed with the addition of a revolutionary 50m x 35m multi-purpose indoor training facility featuring a translucent tensile membrane roof. This project, a standout in Australia, exemplifies cutting-edge innovation in lightweight structural design.

Collaborating closely with the project's architect, our team embraced the vision of creating an indoor environment bathed in natural daylight, ensuring a comfortable year-round training space while protecting athletes from Melbourne's unpredictable weather. The use of Chukoh Skytop FGT-800 PTFE fabric for the roof not only promotes exceptional natural lighting but also offers superior strength, durability, and fire performance.

The roof design features a unique rounded rectangular structure supported by eight curved reclining arches and tensioned by valley cables, achieving an aesthetically pleasing and structurally sound profile. Custom-engineered secondary steel components and bespoke guttering and syphonic drainage systems ensure seamless integration with the building's exterior, providing efficient water management.

Despite the challenges of fabricating and installing this unique structure, including coordinating production across facilities in Shanghai and Brisbane, our stringent QA processes and local rectifications ensured project success. The facility’s height and complex installation requirements were navigated with rigorous safety measures and close collaboration with all contractors involved.

The Whitten Oval Indoor Training Facility stands as a pioneering example of the potential for tensile membrane roofs in fully enclosed buildings in Australia. This project not only highlights the innovative use of lightweight materials but also sets a new benchmark for architectural design and functionality.

We hope this groundbreaking facility will inspire broader adoption of tensile membrane structures in architectural projects, showcasing their aesthetic and practical benefits.

Contact Details

Alastair Morris – Marketing Manager
MakMax Australia This email address is being protected from spambots. You need JavaScript enabled to view it.
07 3900 5600

This project received a High Commendation at the LSAA 2024 Design Awards

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Project Title Tumbalong Green Amphitheatre Roof

Caption: The Tumbalong Green Amphitheatre in Darling Harbour – photo by MakMax Australia. 

Media Release Statement

Stunning Shell-Shaped Amphitheatre Roof Unveiled at Darling Harbour

The Tumbalong Green Amphitheatre in Darling Harbour now boasts a striking new architectural landmark – a shell-shaped roof designed to captivate audiences and elevate performances. The newly completed amphitheatre roof blends cutting-edge design with engineering excellence, marking a significant upgrade from the previous bat-wing style tensile membrane stage roof.

The architectural vision behind the project was to create a visually stunning yet functional structure, reminiscent of the natural shells found along Sydney’s beaches. The resulting design is a perfect marriage of form and function, featuring a combination of Cross Laminated Timber (CLT) and Tensile Membrane to create a lightweight, durable stage roof.

Our company played a crucial role in bringing this vision to life by designing and engineering the architectural fabric cladding. This involved intricate three-dimensional form-finding and patterning to achieve the desired multi-plane curvature. Additionally, we developed an innovative extruded aluminium fixing system to seamlessly integrate with the steel and CLT elements of the roof.

The project utilised Serge Ferrari Xtrem TX30-II, a high-performance architectural PVC renowned for its durability and dimensional stability. Addressing concerns about material reflectance, we collaborated with the architect, head contractor, and Serge Ferrari to ensure compliance with Light Reflectance Value (LRV) standards, allowing the project to move forward smoothly.

Despite facing challenges such as project delays and the need for precise site measurements, the membrane canopy was fabricated and installed efficiently. The final fan-shaped membrane, constructed from nearly 280 fabric panels, spans 56 meters at its widest point and 32 meters from front to back.

The installation phase was executed swiftly, with crews completing the main installation in just five days. While value engineering decisions led to minor aesthetic adjustments, the overall membrane fabrication and installation were completed on time and within budget.

MakMax is immensely proud of our contribution to the Tumbalong Green Amphitheatre project, this iconic structure not only enhances the visual appeal of Darling Harbour but also sets a new benchmark for architectural and engineering excellence.

The Tumbalong Green Amphitheatre began hosting performances under its stunning new roof in 2024, offering audiences an unparalleled experience in one of Sydney's most beloved public spaces.

Contact Details

Alastair Morris – Marketing Manager
MakMax Australia This email address is being protected from spambots. You need JavaScript enabled to view it.  
07 3900 5600

This project received an Award of Excellence at the LSAA 2024 Design Awards

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Project Title Wangun Amphitheatre

Caption: Smoking ceremony at the Wangun Amphitheatre – photo by Rory Gardiner 

Media Release Statement

The Wangun Amphitheatre, commissioned by the Gunaikurnai Land and Waters Aboriginal Corporation (GLaWAC) was conceived as a vibrant cultural hub, and stands as a testament to the harmonious blend of traditional heritage and modern lightweight structure design.

Located in the heart of Gunaikurnai country, the Wangun Amphitheatre’s design is deeply rooted in cultural symbolism, featuring five elliptical tensile membrane canopies representing the five Gunaikurnai clan shields. A larger, delta-shaped roof canopy over the stage pays homage to the iconic boomerang, or wangun, in the Gunaikurnai language.

The canopies are made from Chukoh FGT-800 PTFE, an architectural fabric selected for its exceptional light translucency and superior fire performance. This material choice not only enhances the visual appeal of the amphitheatre but also ensures safety and durability, crucial given its proximity to native bushland.

Structurally, the amphitheatre features six overlapping cantilever canopies supported by slender tree-like columns. These columns, designed to reflect the surrounding gum trees, provide a visually striking yet functional support system, eliminating the need for internal columns and preserving unobstructed views for the audience.

As a landmark in both cultural celebration and lightweight structures, the Wangun Amphitheatre is set to become a focal point for community gatherings, performances, and cultural events. Its thoughtful design and execution highlight the power of collaboration and the potential for architecture to reflect and enhance cultural heritage.

Contact Details

Alastair Morris – Marketing Manager
MakMax Australia This email address is being protected from spambots. You need JavaScript enabled to view it.
07 3900 5600

This project received a Citation of Merit at the LSAA 2024 Design Awards

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Project Title: North Melbourne Primary School Circle Shade

Caption: The bright orange shade structure at North Melbourne Primary School – photo by John Gollings

Media Release Statement

Bright Colourful Circle Shade Structures at North Melbourne Primary School Set New Standards in Lightweight Shade Structure Design

The North Melbourne Primary School's new vertical campus features a groundbreaking addition that redefines conventional school shade: three circular shade structures positioned at different levels, made possible through innovative lightweight structure design and engineering. This project highlights the school's commitment to creative outdoor spaces within a limited area, blending functionality with aesthetic appeal.

Tasked with connecting indoor and outdoor spaces through elevated play areas, the project's architect envisioned a series of vibrant, playful shade structures as part of their master plan design. The shade structures were designed to maximise natural light while providing essential sun protection.

The shade structures are composed of three identical cable net installations within 11.5m diameter rolled steel circles. Each vibrant orange circle supports 66 printed PVC mesh panels, securely attached to a tensioned stainless steel cable grid. These artistic panels allow sunlight to filter through, casting dynamic shadows and creating a joyful interplay of light and shade in the playground below.

During the conceptual phase, various fabrics were tested to ensure printability, longevity, and warranty alignment. The Serge Ferrari Soltis FV381 was chosen for its exceptional tensile strength, flexibility, and ability to maintain a vibrant printed surface. This material's properties were crucial for spreading the load across the cable grid structure, ensuring durability and performance.

Despite the relatively small size, the project required detailed planning and execution. Fabricating and installing the three structures involved considerable technical expertise, with nearly 1km of rope edge and 10km of UV-Resistant Tenara PTFE thread used to create the 198 fabric panels. The panels were then secured to the grid of 63 cables (21 per cable grid) with an impressive 3960 edge clamps (1320 per structure).

The result is the North Melbourne Circle Shade Structures, an outstanding example of lightweight structural design in an educational setting. The North Melbourne Circle Shade Structures not only meet the architectural vision but also set a new benchmark for creative and functional outdoor spaces.

Contact Details

Alastair Morris – Marketing Manager
MakMax Australia
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07 3900 5600

This project received an Award of Excellence at the LSAA 2024 Design Awards

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Project Title           Bank of Indonesia Millennial Function Hall

Hero Image - Aerial Shot of Bank of Indonesia Millennial Function Hall

Media Release Statement

The Bank of Indonesia Millennial Function Hall is a groundbreaking architectural achievement that features a striking 53-meter diameter ETFE dome. This innovative structure, encompassing 2,700 square meters and constructed from 325 ETFE cushions, exemplifies both aesthetic sophistication and advanced engineering.

The dome's design integrates a custom ETFE (Ethylene Tetrafluoroethylene) roof system that excels in both form and function. Known for its impressive light transmission, the ETFE dome bathes the interior in natural light, creating a dynamic and inviting space. The design incorporates various frit patterns—dense at the base and clear at the apex—balancing aesthetic appeal with thermal and optical performance. This approach met the client’s stringent performance criteria and ensured complete watertightness.

The project’s structural system was meticulously developed to support the unique properties of ETFE. This involved a comprehensive analysis of design loadings and ground conditions, with the final structural system designed in collaboration with a local consultant. The geometry of the dome was carefully considered to integrate the ETFE system seamlessly into the overall structure.

Fabrication of the ETFE cushions was conducted by Fabric8 Membrane Services, employing precision techniques and advanced equipment to ensure high-quality results. The ETFE foil, sourced from Nowofol in Germany, was chosen for its durability and light transmission qualities. Each cushion underwent rigorous testing to meet exacting performance standards before delivery.

In an era marked by global challenges, the project team overcame significant hurdles to meet a compressed timeline of 3-4 months, thanks to agile collaboration across Europe, Oceania, and Asia. The construction used modular techniques for efficiency, and a proactive maintenance program is in place to ensure long-term durability.

The Bank of Indonesia's Millennial Function Hall, with an investment of approximately AUD$900,000, represents a remarkable blend of innovation, efficiency, and elegance, setting a new benchmark in architectural design.

Contact Details 

Katelyn Clifford
This email address is being protected from spambots. You need JavaScript enabled to view it.
www.fabritecture.com
07 5587 7000 / 0413 494 336

This project received an Award of Excellence at the LSAA 2024 Design Awards

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Project Title           National Throws Centre of Excellence Canopy

Exterior shot of National Throws Centre of Excellence Canopy (Angus Martin Photography)

Media Release Statement

The throws run-up canopy at the Queensland Sports and Athletics Centre (QSAC) is an innovative structure, designed to enhance the State Athletics Facility, and provides a world-class environment for athletes specialising in discus and hammer throwing.

The design brief required a canopy that would offer athletes a safe, comfortable, and weather-resistant training space. The result is a stunning conical structure supported by spiral rafters, blending form and function. The conical shape not only ensures optimal shade and protection against the harsh Queensland sun but also adds a visually striking element to the sports complex.

Utilising TX30 fabric, renowned for its lightweight and durable qualities, the canopy minimises structural support needs while offering exceptional UV resistance. The galvanised steel framework provides robust support and corrosion resistance, while Colorbond flashings and perforated aluminum screens enhance both aesthetics and functionality. This combination ensures longevity and resilience against environmental factors.

The design and construction involved meticulous planning and advanced fabrication techniques. The team employed 3D modelling and structural analysis to address the unique challenges of the conical geometry and ensure stability against wind, snow, and rain loads. Despite the complexities, the result is a structure that seamlessly integrates innovative design with engineering excellence.

Valued at approximately AUD$335,300, the National Throws Centre of Excellence Canopy exemplifies a thoughtful balance between practicality and aesthetic appeal. It stands as a testament to Fabritecture’s commitment to creating high-quality, functional structures that elevate sporting facilities to new heights.

Contact Details

Katelyn Clifford
This email address is being protected from spambots. You need JavaScript enabled to view it.
fabritecture.com
0413 494 336

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Project Title The Bower Tree

Exterior shot of The Bower Tree Façade (Lucy RC Photography)

Media Release Statement

This Bower Tree dining precinct in Sippy Downs exemplifies the essence of lightweight structures, celebrating its transformative design and construction of the striking aluminium façade screens, showcasing Fabritecture's expertise in marrying aesthetic innovation with functional excellence.

Engaged to create a unique façade screen, Fabritecture delivered a comprehensive design-to-implementation service, encompassing prototyping, samples, engineering, fabrication, and on-site construction. The design features intricate curved panels made from perforated aluminium, which gracefully envelop the building's main structure. Complementing this, flat perforated panels were employed for the parking structure, producing a contemporary and visually captivating result that enhances the architectural presence of the venue.

The Bower Tree project required a sophisticated structural system, utilising a steel frame bolstered by strategically placed L brackets and anti-vibration packers. Panels were installed with precision, ensuring stability and structural integrity. The geometric form of the façade not only pleases the eye but also efficiently handles dynamic loads and varying ground conditions.

Materials were selected with care to balance aesthetic appeal and durability. The façade features Colorbond Aries curved perforated aluminium panels, known for their lightweight yet sturdy properties, while the car park screens maintain visual consistency and functional ventilation.

Fabritecture’s fabrication process was marked by meticulous attention to detail, including quality checks, on-site inspections, and careful transport of materials. This thorough approach ensured a pristine finish and minimised potential issues.

Collaboration was key to the project’s success, with Fabritecture working seamlessly with Paynters and other trades to achieve the desired architectural elegance.

Contact Details

Katelyn Clifford

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www.fabritecture.com

07 5587 7000 / 0413 494 336

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Project Title - Field of Dreams

Exterior Shot of Field of Dreams, Oxford Falls (Paramount Studios)

Media Release Statement: Oxford Falls Grammar School’s “Field of Dreams”

Oxford Falls Grammar School’s “Field of Dreams” project exemplifies a harmonious blend of functionality and aesthetics, addressing both the practical needs of weather protection and the visual integration with the school's architecture.

The bespoke canopy, commissioned for two competition basketball courts on the upper level of a two-story building, features a PTFE tensioned fabric roof structure renowned for its durability and weather resistance. Complementing this, stainless steel mesh encircles the open-air facility, serving as a safety barrier and fall protection while preserving air circulation and visual openness.

Our approach to the project was grounded in a thorough understanding of the client’s needs. We designed, fabricated, supplied, and installed a structure that not only safeguards athletes and spectators from the elements but also aligns with the aesthetic vision of the Field of Dreams precinct. The use of FGT-800 PTFE fabric was a key decision, chosen for its strength, self-cleaning properties, and translucency that enhances the architectural appeal.

The project presented unique challenges, including the installation of the canopy over a suspended slab, necessitating precise material handling and advanced simulation for load management. Through meticulous planning and the use of specialized equipment, we successfully navigated these constraints, ensuring both structural integrity and visual impact.

Collaboration was crucial throughout the process, with our team maintaining close coordination to address access limitations and construction challenges. Our ongoing maintenance program ensures the structure remains in optimal condition, reflecting our commitment to long-term quality.

Valued at AUD$1.68 million, the Field of Dreams project underscores our dedication to innovation in lightweight structures and our ability to meet complex design requirements effectively.

Contact Details

Katelyn Clifford

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www.fabritecture.com

07 5587 7000 / 0413 494 336

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Project Title MSU John Goodman Amphitheatre

Exterior shot of MSU John Goodman Amphitheatre (Photo credit: Gayle Babcock, Architectural Imageworks LLC)

Media Release Statement

Missouri State University’s (MSU) innovative John Goodman Amphitheatre epitomises the fusion of cutting-edge design and environmental resilience, positioning itself as a premier destination for a diverse array of performances and events.

The John Goodman Amphitheatre was conceived to accommodate a wide range of activities, from concerts and theatre to lectures and cultural events. Faced with the challenge of creating a versatile space that could withstand varying outdoor conditions such as rain, wind, and sun exposure, the design team rose to the occasion. PVC TX30 was selected for its durability and weather resistance, ensuring the amphitheatre’s longevity and minimal maintenance. The design also incorporates retractable awnings and advanced sound absorption techniques to deliver superior acoustics and comfort for both performers and audiences.

The structural system of the amphitheatre features a series of integrated structural gutters, enhancing both its aesthetic appeal and structural integrity. The fabric and extrusions were meticulously curved in two directions, creating a dynamic visual effect while meeting various functional requirements. This thoughtful design approach also includes concealed electrical conduits within the structural tubes, maintaining a streamlined appearance and optimising space usage.

Material selection played a crucial role in achieving the project’s goals. The use of PVC TX30 and translucent glazing elements not only ensures resilience but also enriches the amphitheatre’s aesthetic, blending historical tent theatre traditions with modern architectural innovation. The slender double-column structure, along with suspended skylights, pays homage to MSU’s Tent Theatre legacy, creating a seamless interaction between interior and exterior spaces.

With a total project value of approximately AUD $1.65 million, the MSU John Goodman Amphitheatre stands as a testament to excellence in design, functionality, and environmental consideration, setting a new standard in outdoor venue architecture.

Contact Details

Katelyn Clifford

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www.fabritecture.com

07 5587 7000 / 0413 494 336

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Project Title Metro Sports Facility

Media Release Statement

Fabric Structures Limited is proud to announce the successful completion of our innovative acoustic ceiling panel solution at the Metro Sports Facility. As a leader in designing and installing bespoke tensile fabric structures, we were tasked with delivering a custom solution that combines advanced acoustic performance with a visually striking design.

The Metro Sports Facility, a premier venue in Christchurch, required a sophisticated ceiling system that could handle the unique acoustic demands of its expansive indoor spaces. Our approach involved designing, engineering, and installing a 5,000 square meter rigid custom panel ceiling system, similar in feel to a scaled-up version of traditional office acoustic tiles. Each panel, measuring up to 5m x 9m, was meticulously crafted to meet the project's rigorous standards.

Our solution incorporated a premier acoustic PVC for the bottom layer of the panels. This material was selected for its superior sound absorption properties, which are essential for controlling acoustics within the facility. The top layer utilized a stronger PVC membrane, chosen for its durability and function as a plenum barrier.

The fabrication process involved creating a unique extrusion system which mitigated the effects of SCC, to support the dual PVC skins. This custom system was essential for maintaining the panels' rigidity and uniformity. On-site, our team faced the challenge of installing 150 panels up to 20 meters above ground. Using birdcage scaffolding, we achieved precise alignment and tensioning of each panel, ensuring a flawless finish.

Despite facing delays due to COVID-19 and significant cost increases from inflation, our team remained committed to overcoming these challenges. The installation process was meticulously managed to align with the project’s high standards, resulting in a stunning ceiling that enhances the facility's acoustic performance and visual appeal.

At Fabric Structures Limited, we are dedicated to pushing the boundaries of design and engineering to deliver exceptional results. The Metro Sports Facility ceiling is a testament to our ability to combine innovative technology with practical solutions, creating a state-of-the-art environment for athletes and visitors alike.

Contact Details

Fabric Structures Limited
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www.fabricstructure.co.nz
+64 9 303 4373

This project received a Citation of Merit at the LSAA 2024 Design Awards

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“The Te Hiku Sports Hub in Kaitaia is an integral addition to the community, fulfilling the need for a multi-purpose sports facility that caters for the young, old, and everyone in between.”

Media Release Statement The Te Hiku Sports Hub in Kaitaia

In April 2023, Fabric Structures Limited was proud to announce the completion of the Te Hiku Sports Hub in Kaitaia, a landmark project that showcases cutting-edge design and engineering excellence. This state-of-the-art facility is now a central hub for community sports and activities in the Far North region.

The Te Hiku Sports Hub, designed with a focus on modern functionality and aesthetic appeal, features bespoke tensile fabric structures that seamlessly integrate with conventional insulated wall cladding systems. Our team at Fabric Structures leveraged our expertise in custom fabric solutions to create an innovative and durable environment for the local community.

Key highlights of the project include the use of high-performance Serge Ferrari PVC fabrics. The roof membrane is crafted from Serge Ferrari PVC 902S2, known for its durability and flexibility, while the liner membrane utilizes Serge Ferrari PVC 402N, which enhances thermal insulation and acoustical performance. These materials were chosen for their ability to withstand the region's weather conditions and maintain their integrity over time.

On-site, the installation process required innovative methods to manage the duo-skin and insulation. Fabric panels were suspended and aligned using temporary supports before being tensioned and secured to achieve the desired shape and stability. This approach ensured that the fabric installations were completed with a high degree of precision, meeting both aesthetic and functional requirements.

The Te Hiku Sports Hub stands as a testament to Fabric Structures’ commitment to quality and innovation. By collaborating with local suppliers and professionals, including FNR for civil works and Arcline Architects for design liaison, we ensured that the project not only met but exceeded expectations.

We are thrilled to see the Te Hiku Sports Hub now serving as a vibrant community asset, offering a modern and versatile space for sports and recreation. The facility reflects our dedication to creating functional and visually striking environments, and we look forward to seeing its positive impact on the Kaitaia community.

Fabric Structures Limited is a leader in bespoke tensile fabric structures, specializing in innovative design and high-quality fabrication for a variety of architectural and functional applications. Our commitment to excellence and collaboration drives us to deliver exceptional results on every project.

Contact Details

Fabric Structures Limited

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www.fabricstructure.co.nz
+64 9 303 4373

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Project Title  Yarrow Stadium West Stand

Hero Image 3258_01, “Side view of the completed west stand canopy at Yarrow Stadium, Taranaki.”

Media Release Statement

Fabric Structures was proud to announce the successful completion of the re-roofing project for the West Grandstand at Yarrow Stadium, Taranaki in March 2023. This landmark project not only enhances the structural integrity of the stadium but also integrates modern design elements that reflect the cultural heritage and community spirit of Taranaki.

The West Grandstand, also known as the Noel & Melva Yarrow Stand, required significant upgrades to meet modern seismic standards and ensure the safety and comfort of all visitors. Declared earthquake-prone in 2018, the stand's renovation was imperative to maintain the stadium's status as a premier sports venue in New Zealand. Fabric Structures was tasked with designing, engineering, and providing a lightweight fabric roof solution that seamlessly fit the existing structural steel framework.

The re-roofing project involved meticulous planning and collaboration with key stakeholders. Our design team proposed the use of Serge Ferrari’s TX30-II, a high-performance specialty PVC membrane known for its durability, flexibility, and excellent light transmission properties. This innovative material is ideal for large-span structures like stadiums, offering both aesthetic appeal and functional benefits.

Our engineering team ensured that the new roof design adhered to seismic weight requirements, providing a lightweight yet robust solution. Major ground stability works and foundation tiebacks were completed and the old roof removed before we could begin onsite. New arches and DonoBraces were installed to future-proof the stand, with all existing steel repainted to match the new components.

The project was executed with precision, adhering to a strict timeline to avoid disruptions during the NPC rugby competition. This required careful coordination and sequencing of various construction elements. Our team worked tirelessly to ensure the new roof was installed efficiently and safely, with minimal impact on the stadium’s operations.

The new fabric roof offers numerous benefits, including improved weather resistance and enhanced natural lighting. These features create a more comfortable and enjoyable environment for spectators, athletes, and event organizers. Additionally, the use of high-quality materials ensures the longevity and durability of the structure, providing long-term value for the Taranaki community.

The re-roofing of the West Grandstand at Yarrow Stadium is a testament to Fabric Structures' commitment to excellence, innovation, and community engagement. This project not only addresses critical safety and structural needs but also enhances the cultural and aesthetic value of the stadium. We are honored to have contributed to the preservation and improvement of such an iconic venue in Taranaki.

Fabric Structures is a leading provider of innovative fabric architecture solutions, specializing in the design, engineering, and installation of high-performance tensile structures. With a focus on quality, sustainability, and aesthetic excellence, we deliver projects that inspire and endure the test of time.

Contact Details

Fabric Structures Limited
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www.fabricstructure.co.nz
+64 9 303 4373

This project received a High Commendation at the LSAA 2024 Design Awards

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Project Title Hamilton Workingman’s Club Canopy

Hero Image 3214_08 “Complete installation of the partial bowling green enclosure at Hamitlon Workingman’s Club.”

Media Release Statement

Fabric Structures Limited was pleased to complete the successful installation of a canopy enclosure at the Hamilton Workingman’s Club, marking a significant enhancement to the venue’s outdoor space.

The project, which began with a comprehensive design and engineering phase, aimed to provide a functional and aesthetically pleasing solution to shield the bowling green from the elements while enhancing the overall user experience. The final installation incorporates a blend of innovative design and high-quality materials, tailored to meet the specific needs of the club and its patrons.

The installation features a state-of-the-art fabric canopy designed to offer protection while allowing maximum natural light. This was achieved using a specialty PVC membrane, selected for its impressive 21% light transmission rate. The choice of this fabric ensures a bright, inviting atmosphere, crucial for the club’s activities. The membrane’s durability and weather resistance were key considerations, ensuring long-term performance despite the challenging environmental conditions.

Fabric Structures faced several challenges during the project, primarily due to the site’s restricted access. The area, bordered by other businesses, necessitated innovative construction methods. The limited access around the boundary also required that the PVC fabric and gutter installation be carried out from within the bowling green itself, adding complexity to the process.

The project also included the integration of a custom operable wall, featuring a curtain system that allows for flexibility and adaptability. This was designed to accommodate varying needs and events, ensuring the space remains versatile throughout the year. The full LED lighting system, sourced from Feisst Electrical, was incorporated to enhance the space further, providing efficient and effective illumination.

Fabric Structures commitment to quality and innovation has ensured that the Hamilton Workingman’s Club now boasts a robust, visually appealing canopy that enhances its outdoor space. The successful completion of this project underscores our dedication to delivering high-quality solutions tailored to the unique needs of our clients.

Contact Details

Fabric Structures Limited

www.fabricstructure.co.nz
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+64 9 303 4373

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Project Title Green School Kina

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Media Release Statement: Kina building at Green School New Zealand

Fabric Structures was proud to see the successful completion of the fabric roof membrane for the Kina building at Green School New Zealand. This landmark project exemplifies our commitment to advanced engineering and sustainable building practices.

The Kina building, a cornerstone of Green School NZ’s innovative campus, features a striking fabric roof designed and engineered by our team. Utilising Hiroka’s HG102 HT, renowned for its durability and weather resistance, the roof not only enhances the building’s aesthetic appeal but also aligns with its environmental goals.

Our role in the project began with a collaborative approach to design. Working closely with architects and structural engineers, we integrated the fabric membranes into the building's complex geometry, inspired by Aotearoa’s coastal sea urchin. Building Information Modelling (BIM) was employed to ensure precise alignment with the structural steel framework and to address the unique challenges of the fabric’s flexible nature.

The fabrication process involved cutting the Hiroka fabric using advanced automated machines, ensuring high precision and adherence to the project’s stringent tolerances. Our team used state-of-the-art welding techniques to join the fabric panels, creating strong, durable seams capable of withstanding environmental stresses. Rigorous quality control measures were in place throughout to ensure that the final installation met all design and performance criteria.

The installation phase was executed with meticulous care, as our team fitted the fabric panels onto the building’s structural framework. This process required close coordination with the construction team to ensure a seamless integration of the fabric with the steel structure, resulting in a visually stunning and functionally robust roof.

Sustainability was a key focus throughout the project. The fabric was chosen not only for its insulation and acoustic performance but also for its recyclability and environmentally conscious production practices.

The Kina building represents a significant achievement in the field of fabric architecture, showcasing our expertise in designing, engineering, and installing high-performance fabric structures. We are thrilled to have contributed to such an innovative and sustainable project and look forward to seeing the Kina building continue to inspire and serve the Green School community.

Contact Details 

Fabric Structures Limited

This email address is being protected from spambots. You need JavaScript enabled to view it.

www.fabricstructure.co.nz

+64 9 303 4373

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Matakana School Canopy - Media Release

Fabric Structures was proud to announce the successful design, fabrication, and installation of a new hall canopy at Matakana School, located in the picturesque region of Matakana, New Zealand. This project highlights our commitment to creating functional, aesthetically pleasing, and durable fabric structures tailored to meet the specific needs of our clients.

The Matakana School canopy project was conceived to enhance the school’s outdoor space, providing a versatile, sheltered area that could be used year-round for various activities, including assemblies, sports, and general play. Our design team worked closely with the school administration to develop a solution that would seamlessly integrate with the existing architecture while providing ample protection from New Zealand’s unpredictable weather.

The chosen design spans approximately 13.3 meters by 14.2 meters, covering a total of 177 square meters. The canopy’s structure features Serge Ferrari 902S2, a high-performance tensile fabric known for its exceptional durability, UV resistance, and ability to withstand strong winds and heavy rain. This material was specifically selected to ensure the canopy would provide long-lasting protection and require minimal maintenance.

Our fabrication process took place at our state-of-the-art facility in Whangarei, where the fabric panels were meticulously crafted to meet the highest standards of quality and precision. The steel columns were equipped with custom-fabricated PVC protective boots, designed not only to safeguard the structural elements from wear and tear but also to create a softer surface, reducing the risk of injury to the young students who use the space.

The installation phase was carried out with careful attention to detail, ensuring that the canopy was securely anchored and perfectly aligned with the existing school hall. The curved front member of the canopy, a standout feature of the design, was expertly shaped and installed to enhance both the functionality and visual appeal of the structure.

Fabric Structures is thrilled to have contributed to the improvement of Matakana School’s facilities, providing a safe and versatile space that will serve the school community for years to come. This project exemplifies our dedication to delivering innovative, high-quality fabric structures that meet the unique requirements of our clients while enhancing the environments in which they are installed.

Contact Details

Fabric Structures Limited
This email address is being protected from spambots. You need JavaScript enabled to view it.
www.fabricstructure.co.nz
+64 9 303 4373

This project received a Citation of Merit at the LSAA 2024 Design Awards

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